top of page

Rubber Injection

Mold Design

​

  • Injection rubber molds

  • Multi-cavity molds

  • Cold-runner / hot-runner concepts

  • Sprue and runner design

  • Parting-line development

  • Venting design

  • Ejection concepts

  • Inserts and interchangeable cavity components

  • Mold layouts and assembly drawings

  • Production-ready manufacturing drawings​​

ENGINEERED FOR PERFORMANCE

Transfer, Compression,

Injection-Transfer

Molds​

​

  • Transfer molds

  • Compression molds

  • Transfer-Injection

  • Multi-cavity transfer tooling

  • Transfer pot and runner design

  • Rubber flow considerations

  • Inserts

  • Ejection systems

  • Mold construction concepts

  • Manufacturing drawings

INNOVATIVE TOOLINGN DESIGNS

LSR Molds

​

  • LSR injection molds

  • Multi-cavity LSR tooling

  • Cold-runner systems

  • Gate design

  • Venting

  • Shutoffs and sealing areas

  • Inserts

  • Mold layouts

  • Detailed manufacturing drawings

COST REDUCTION ANALYSIS

Prototype & Development tooling​​

​

  • Prototype mold design

  • Single-cavity tooling

  • Short-run tooling

  • Aluminum tooling

  • Development molds

  • Design modifications for prototype tooling

  • Production-to-prototype tooling conversions

WE DESIGN WITH MANUFACTURING IN MIND

DESIGN FOR MANUFACTUTING-DFM​

​

  • Part design review

  • Moldability review

  • Parting-line recommendations

  • Draft analysis

  • Undercut identification

  • Wall-thickness review

  • Insert feasibility

  • Ejection considerations

  • Venting considerations

  • Manufacturing risk identification

  • Cost-reduction opportunities​

DESIGN FOR INJECTION EFFICIENCY

​Tooling Engineering & Design Support​

​

  • Mold design support

  • Engineering design support

  • Design modifications

  • Tooling redesign

  • Existing mold improvements

  • ECO/ECN implementation

  • Drawing updates

  • 3D CAD updates

  • Manufacturing documentation

  • Troubleshooting support

PREDICTION BEFORE PRODUCTION

Mold Flow Simulation Support​

​

  • Mold Flow Simulation Support

  • XDTMP coordinates and manage mold flow simulation services through specialized simulation partners to evaluate filling, pressure, flow behavior, and potential tooling concerns. Simulation results are incorporated into the mold design to improve manufacturability and reduce production risk.

© 2023 by CONSULTING SOLUTIONS. Proudly created with Wix.com

bottom of page